Solar powered eBike

I travel around 2000Km per year with my bicycle. And what can be better than 2000Km? 4000Km ๐Ÿ™‚

So, I will attempt to attach a solar panel to my bicycle to replenish the battery (at least partially).

solar panel bike

Solar panels efficiency

Typically ranges from 150-250 W/mยฒ under peak sunlight.

High-end panels hitting 220-300W/mยฒ.

Factors Influencing Output
  • Solar irradiance: The intensity of sunlight (around 1000 W/mยฒ in peak conditions).
  • Panel efficiency
  • Time, location & weather
    California/Africa= 5 kWh per day
    Northern Europe= 1.5โ€“2 kWh.
  • Temperature
    High temperatures decrease efficiency by 0.3% to 0.5% for every degree above 25ยฐC
  • Angle & tilt
Angle of Deviation from Sun
Remaining Efficiency Energy Loss
0ยฐ (Directly facing sun) 100% 0%
15ยฐ 96.6% 3.4%
30ยฐ 86.6% 13.4%
45ยฐ 70.7% 29.3%
60ยฐ 50.0% 50.0%
75ยฐ 25.9% 74.1%
90ยฐ 0% 100%

 

Solar panels round-up

What is expected from a solar panel to be suitable for bicycle?

  • Endurance – This is obviously the most important factor. A broken panel is a useless panel ๐Ÿ™‚
  • Size – Must fit on the bicycle trailer
  • Power / Efficiency
  • Weight
  • Voltage – Must be as a bit higher than battery’s charging voltage
  • Price

Here is a color-coded table of suitable solar panels, sold on Amazon.

 

50W Budget Solar –ย Real-world review
I purchased a “50W” mono-crystalline solar panel from Amazon.
Size: 360 x 330 x 3 mm (0.12mยฒ )
Power: 50 W?
Open circuit voltage: 22 V max.
Module efficiency: 19.9% ?
Nominal Operating Cell Temperature: 45ยฐC
680 gram
30 euro

The 50W Claim vs. Reality

The panel’s stated 50W power rating is a laboratory figure STC (Standard Test Conditions).
The advertised 19.9% efficiency is theoretical; expect an actual operating efficiency closer to 14-16% under normal use.
Measurement
In December I measured in full sun (11AM): 0.83A x 21V = 17.4W (V in open circuit and I in short-circuit) which means 13-15W in Vmpp.
In real-world summer conditions in Germany (Berlin and similar latitudes), I expectย a peak output of around 30โ€“35 Watts on a clear, sunny summer day around noon, soย 200-210 Watt-hours per day on a good, sunny day in June or July. This assumes the panel is placed in direct sun for the entire day (tilted slightly around 15-20 degrees from horizontal).
Warning: The power calculated by simply multiplying Vร—I will be an overestimation of the panel’s actual, usable output power. The actual power will typically be 75% to 80% of that theoretical maximum. The actual number we need is MPP (Maximum Power Point).
Vmpp
To measure a solar panel’s maximum power (Pmax), you need its Voltage at Maximum Power (๐‘‰๐‘š๐‘๐‘) and Current at Maximum Power (๐ผ๐‘š๐‘๐‘) under bright, direct sunlight and multiply them ๐‘ƒ๐‘š๐‘Ž๐‘ฅ=๐‘‰๐‘š๐‘๐‘ร—๐ผ๐‘š๐‘๐‘), typically done with a solar power meter or watt meter, but you can approximate with a multimeter by finding the sweet spot where ๐‘‰๐‘š๐‘๐‘ and ๐ผ๐‘š๐‘๐‘ yield the highest power reading using a variable resistor load.
In other words, use a bunch of high power resistors in the 0.1-5 Ohm range and measure the power for each resistor. Highest power found is your P๐‘š๐‘๐‘. This means that the efficiency of your solar panel depends on the impedance of your load!
Charging a Bicycle Battery (415Wh Example)
For my typical 415Wh e-bike battery, the charging time will be substantial: aย full sunny day in summer will replenish roughly 50% – 55%. If driving is shade and considering some clouds, the efficiency will probably be 30%.

 

 

 

 

 

 

 

 

 

 

 

 

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